Tool steel forgers

The maximum length for forged round bars and hex bars is inches in carbon steel, alloy steel and tool steel with a maximum weight of 80, pounds, inches in stainless steel with a maximum weight of 80, pounds, inches in the nickel and super alloys with a maximum weight of 20, pounds, inches in aluminum with a maximum weight of 10, pounds and inches in titanium with a maximum weight of 10, pounds.

The maximum length for flat bars and square bars is inches in carbon steel, alloy steel and tool steel with a maximum weight of 60, pounds, 27 inches in the nickel and super alloys with a maximum weight of 15, pounds, 60 inches in aluminum with a maximum weight of 10, pounds and 65 inches in titanium with a maximum weight of 15, pounds.

Traditionally used in pairs, fullers work through placing one beneath the metal, and the other on top. This enables the indentation of both sides of the metal component to occur simultaneously. Different forging processes are appropriate for different applications—options such as hot forging, cold forging, closed die forging, upset forging , and press forging are simply a few examples.

Many of these forging processes require the use of a hammer to enable compression and shaping of the metal. Forging hammers vary in shape, size, and material based on the particular application, but all industrial hammers typically apply force with a large ram. Two basic types of hammers are:. Hammers are capable of delivering percussive impact blows with forces of up to 50, lbs.

For increased forging forces, forgers turn to presses. A forging press creates force through mechanical or hydraulic energy without relying on the weight of a hammer and the assistance of gravity to pound metal into the desired shape.

Whereas hammers shape a localized portion of the metal, a forging press can forge the entire product at once in a process known as closed-die forging. Forging presses also duplicate the action of hammers in the open die forging process.

Both horizontal and vertical forging presses are available. The horizontal presses are called upsetters. All rights reserved. Web design by.

Custom chemistry material can be melted to your non-standard alloy specifications to meet the needs of your application. There are a multitude of tool steel groups, such as air hardening, oil hardening, water hardening, and shock resisting, as well as cold working, hot working, high speed, mold steels and special purpose tool steel.