2007 polaris sportsman 500 x2 owners manual

Polaris Car User Manual. Scrambler 4X4 Offroad Vehicle pdf manual. Always unlock the steering before starting the engine. Inspect periodically; adjust when parts are replaced Auxiliary brake Inspect daily; adjust as needed Headlight aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use.

Wipe it dry with a clean cloth. Always block the rear wheels on the downhill side. Never carry more than one passenger on this 2-up Quadricycle.

Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Page 26 Inspect periodically; adjust when parts are replaced Auxiliary brake Inspect daily; adjust as needed Headlight aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use.

Operation Break-In Period The break-in period for your new Polaris ATV is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. Pull the tabs out of the notches and lift up on the cover piece. Fuel Valve The fuel valve 1 is located on the left side of the vehicle, below the fender.

Water accumulation increases as outside temperature decreases. Be sure handlebars are straight ahead polariz determining which tie rod s need adjustment. Avoid towing lwners inclines. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. Stop the engine, place the transmission in PARK and lock the parking brake. Fill the fuel tank.

This Polaris ATV is equipped with a reverse speed limiter. Drain the fluid into a drain pan. Water in the bottom of the tank can lead to engine damage and must be drained. Coat the edges of the verify alignment of the sight hole circled and piston mark piston cavities. If the fluid level is low add DOT 3 brake fluid only. Always keep battery terminals and connections free of corrosion. Apply a continuous bead of Crankcase Sealant 3-Bond Battery charge can be maintained by using a Polaris Battery Tender charger or by charging about once a month to make up for normal self-discharge.

Place the transmission in neutral. Remove the headlamp and install the new headlamp. Repeat the measurement procedure on the other side of the vehicle. Always keep combustible materials away from the exhaust system. Clamp Pliers PN A. Clean around the drain plug and remove the drain plug and wipe the magnetic end clean to remove accumulated metallic filings.

Rotate the taillight socket counterclockwise to remove it. See your Polaris dealer. We are concerned for the safety of our customers and for the general public. Oil and Filter Change Oil Pump Priming This priming procedure must be performed whenever the oil hose connection between the oil tank and pump inlet has been disconnected.

Low Maintenance batteries are permanently sealed iwners the time of manufacture. Bolts and fluid drain plug are accessible through the skid plate. If the engine idle speed is not satisfactory, please see your Polaris dealer for adjustment.

Release the air box cover clips, and remove the air box cover. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. Loosen the hub retaining nut B. If particles are still suspected to be in the muffler, elevate the rear of the vehicle 30 cm higher than the front.

When it begins to flash, release the button. The rear step is measured as well Install new O-rings in the slide bolt bushing holes. Allow the engine to warm up for several minutes before operating. Pvt Troubleshooting During this procedure, the throttle should not be held at the full position for more than 10 seconds. Replace diaphragm assembly if diaphragm is damaged.

No single action on your part is as important as following the proce- dures for a proper break-in. Place shop towels beneath the oil filter. Remove both rear wheels. The Engaging Front Gearcase: Scrambler 4X4 — sportzman Always make sure lights are adjusted properly for best visibility. Always fill the reservoir as needed whenever the cover is loosened or removed to ensure proper diaphragm operation.

Torque the nut to ft. This is the real deal! S Always exercise extreme caution whenever handling gasoline. All EFI units utilize quick connect fuel lines. Always block the rear wheels on the downhill side. Remove piston circlip and push piston pin out of piston.